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The California
convertible (top) is Ferrari's newest
addition to its high performance road range
while Kimi Raikkonen powers the F60 single-seater
to the Scuderia's latest grand prix win, at
Spa-Francorchamps last Sunday (bottom).
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It’s
one of the most often asked questions in the car
industry – does motorsport really benefit the
average road user? For Ferrari, the answer is,
more than any other brand, an incontrovertible
yes, with Ferrari owners able to trace a direct
line for a multitude of technological advances
in their cars back to cars driven on the track
by a host of motorsport legends.
Be it the
gearbox, the engine, electronic differential, the Manettino
system, carbon ceramic brakes, aerodynamics or F1 Trac, the
drivers of Ferrari’s legendary road cars know that
technology that makes their cars safer, faster, cleaner and
able to offer lower emissions started life on race tracks
around the world. Honed by drivers like Schumacher, Mansell,
Massa and Raikkonen, this technology provides Ferrari with a
unique and unassailable position ahead of all super cars.
But this
technology is not limited the a few individuals lucky enough
to drive the world’s greatest supercars. This technology has
spread through the industry as a whole and benefits many
millions of motorists who probably are totally unaware that
their car is safer, cleaner and easier to drive thanks to
Ferrari’s pioneering work in so many different technical
areas.
Take just one
area, gearboxes. The sequential manual gearbox or robotized
manual gearbox started life in a Ferrari Formula One car to
give the team’s drivers an edge in gearchange speed without
any of the traditional drawbacks of an automatic. While
Ferrari owners are able to revel in this technology for its
speed, development also revealed that these gearboxes also
lift economy and cut emissions by removing the human element
and making the perfect gearchange every time. Robotised
manual gearboxes are not only fitted to some of the world’s
fastest cars, but also to some of the cleanest and most
economical, such as the Fiat 500.
Some of the most
significant technology transfers include:
Carbon Ceramic
Brakes
Ferrari’s
Formula 1 ambitions meant that it was the first car
manufacturer to supply carbon ceramic brakes as standard on
its road cars, starting with the Enzo in 2002 and standard
on every model from 2008. Brakes featuring CCM (carbon
ceramic material) discs offer consistently excellent
performance in intensive use. One of the most obvious
advantages to adopting these brakes is their exceptional
fade resistance – fade can compromise the driver's feeling
of control when it comes to the pressure required on the
brake pedal and responsiveness.
The CCM discs have a longer life under normal conditions,
and even with continual track use, CCM brakes offer greater
resistance to wear for better durability on the track. The
CCM braking system also cuts around 15 kg off the car's
total weight, which not only improves overall performance
but also reduces unsprung mass, and thus improves vehicle
dynamics and ride comfort.
On the 430 Scuderia in particular, the CCM braking system is
specifically designed for the car and has unique brake
dimensions that are aligned with the car's extreme
performance characteristics. The diameter of the front discs
has been increased (18 mm larger than on the F430), which
offers an improved effective radius and thus more efficient
braking. Combined with specific 6-pot callipers, the front
brake discs dissipate the extra heat created by the higher
performance delivered by the 430 Scuderia. This transfer of
F1 technology to its production cars means that all Ferrari
clients can now benefit from unrivalled brake reliability
and durability.
Aerodynamics
In thoroughbred
cars, aerodynamics play a key role in achieving and
improving performance, stability and fuel economy. For this
reason, and to put its F1 racing experience to good use,
Ferrari has always paid particular attention to aerodynamics
in the design and style development of its GT cars. Until
now, the focus has been on improving efficiency by
increasing aerodynamic down-force and enhancing the tyres'
grip capabilities during braking or cornering, without
increasing drag. As the upper part of the car body is shaped
in such a way that it generates lift (unless aerodynamic
devices like dams, spoilers or wings are added), the only
way to create down-force on a GT car is by modifying the
car’s underbody, an aerodynamic technology pioneered in
Formula One.
In order to make the most of its down-forcing capability,
the underbody of a car needs to be flat or regular.
Diffusers added at the rear of the car help to increase air
speed and mass flow under the car still further. Ferrari
made its first attempt to produce down-force on the F355
with an under-tray, by partially fairing the mechanical
components and with two long diffuser channels at the rear.
After this first application, the floor design was gradually
improved by fairing all the mechanics in the 360 Modena's
underbody, and diffusers were added in front of the front
wheels to increase the overall down-force and get the right
aero balance.
The top-body of a Ferrari GT car needs to match both
aerodynamic (minimum lift and minimum drag) and stylistic
requirements. This is not an easy task since stylish bodies
don’t often mean ‘wind-shaped’ bodies. The slotted B-pillars
on the 599 GTB Fiorano are an excellent example of the
perfect marriage of aerodynamics and style. By opening the
slot on the B-pillar it was possible to slow down and lift
the air blowing on the rear top-body, which reduced lift and
also cut drag, without changing the style and design of the
car.
Until now the main focus for Ferrari's aerodynamic engineers
has been increasing down-force and keeping drag under
control. The goal for the future is to improve aerodynamic
efficiency by greatly reducing drag while maintaining and,
wherever possible, increasing down-force. To achieve the
target of drag reduction, Ferrari's aerodynamic engineers
are focusing their attention on the areas that contribute
most to drag.
Ferrari F1 Trac
Few aspects of
electronic Grand Prix car systems have been so studied and
refined as traction control. Traction control uses
electronics to compare the car’s speed with the rate at
which the drive wheels are turning, to detect whether there
is any slip between tyre and road. If slip is detected
beyond a desirable minimum, the traction control system
intervenes to prevent excessive wheel spin. In its 599 GTB
Fiorano, Ferrari was the first to introduce Formula 1
traction control into a road car. Known as F1-Trac, it was
applied to the 599 in 2006 by a dedicated team, established
to transfer the relevant technology from the Racing Division
to production cars. Instead of simply switching on and off,
F1-Trac uses predictive software to give more delicate,
refined control of drive-wheel spin. It also provides more
subtle drive-torque control in wet or icy conditions. When
the car’s manettino is set in ‘RACE’ position, F1-Trac can
improve acceleration out of corners by 20%, giving a 1.5
second lap-time advantage at Fiorano over conventional
traction control. At the ultimate manettino setting the
F1-Trac is turned off, giving the 599’s driver complete
control.
The Ferrari
Steering Wheel and Manettino System
In the quest to
improve aerodynamics, designers have drastically reduced the
cockpit dimensions of their Formula 1 cars. Along with the
size restrictions imposed by the new driver safety
requirements, the space that could formerly be allocated to
an instrument panel has virtually ceased to exist. In 1996
Ferrari introduced a striking innovation. Other car
manufacturers had cut away the top of the steering wheel to
give the driver a clear view of his instruments, whereas
Ferrari simply put the most important warning lights in the
top rim of the steering wheel itself. They then continued to
wire further operating buttons to the steering wheel, within
easy reach of the driver. By 1997 more key features had been
added to the Ferrari Formula 1 steering wheel, including
digital water, pressure and fuel tank gauges. And now the
steering wheel has become a computer in its own right,
displaying and storing timing data over full laps or
sections of the track, providing the driver with instant
feedback on his performance.
In 2004 the F430 became the first Ferrari road car to
benefit from the F1 steering wheel-mounted manettino. Just
as in Formula 1, drivers can change the set-up of their car
and quickly and simply control the electronics governing
suspension settings, the Control of Stability (CST) and
traction control, E-Diff and the change speed of the F1
transmission, as well as the integration between each of
these individual functions. The manettino enables car
settings to be changed to suit the personal preferences of
the driver, road surface conditions and available grip.
The Ferrari
E-Diff
Technology
transfer from Ferrari’s Racing Division has taken many forms
in its 21st-century road cars. Gone are the days when a
detuned version of a Formula 1 car engine could power a road
Ferrari. But some of the advanced control strategies and
systems used in Formula 1 can be adapted to road cars. One
example of this is the E-Diff, which was introduced on the
F430 in 2004. The E-Diff features two packs of multi-disc
clutches, each driving one of the rear axles. Pressing
against each clutch pack is a hydraulic actuator. The
hydraulic actuator’s valves are controlled by an electronic
circuit. Sensors inform the actuator about the
throttle-pedal position, steering angle, wheel rotation
speed and yaw acceleration. Responding to these conditions,
E-Diff decides how and when to allocate torque to each
wheel. One of the most sophisticated differential controls
ever fitted in a road car, E-Diff has proven its practical
value. Ferrari engineers gave it much of the credit for the
F430’s ability to lap the Fiorano track three seconds faster
than its predecessor, the 360 Modena. Sheer speed on the
road highlights the value of all of Ferrari’s innovations,
including E-Diff.
The Flat 12
engine
Few design
challenges contribute more to the success of a racing car
than a low centre of gravity. The lower the centre of
gravity, the less its transfer of weight to the outside
tyres on corners and the less its transfer of weight forward
under braking. Keeping the mass of the car as low as
possible helps the designer make best use of the traction
available all four tyres. Flat or horizontally opposed vee
engines represent the lowest possible configuration, placing
their mass just above the road surface. Such engines were
seldom practical in the front-engined racing car era,
because their width would come into contact with the
steering lock. But when rear-mounted engines became popular,
the opportunity arose to employ flat-opposed engines.
The first racing car to compete using a flat-12 engine was a
Ferrari: the 512 F1 in October 1964. The flat-12 engine
really achieved its full potential, however, in the 312B in
1970, and enjoyed an 11-year career in both Formula 1 cars
and sports prototypes. In 1971 it delivered 470 bhp at
12,600 rpm and in the 1976 season it became the first engine
of the unblown 3-litre generation to deliver 500 bhp at
12,200 rpm.
This ‘boxer’ engine, which performed so well for Ferrari on
the track, was destined to have a road application – one
which made Ferrari the first (and so far, only) car
manufacturer to offer a series-produced car with a
flat-opposed 12-cylinder engine. This was, and remains, a
remarkable innovation. A completely new 4.4-litre flat-12
engine was placed behind the driver and passenger in the new
365 GT4 BB (Berlinetta Boxer), which was first shown in
prototype form at the Turin Salon in November 1971 and
entered production in 1973. In 1976, this exciting Ferrari
was substantially redesigned and re-launched as the 512 BB.
Its larger engine (4,943 cc) endowed it with more flexible
performance and confirmed its position as one of the most
desirable of the exotic sports cars. The 512 BB was further
refined into the Ferrari Testarossa that took the ‘boxer’
concept into the 1990s. Only replaced when a new generation
of V12 cars was introduced, the Testarossa completed a third
decade of innovative 12-cylinder flat-opposed engines for
Ferrari.
The F1 Gearbox
The F1 gearbox
is one of the most important F1 technological transfers, and
was first tested and developed by Ferrari in 1988 on the
Type 639 which was a never-raced Formula 1 prototype. It was
then used in the Grand Prix Ferrari F1-89 that won the first
race of the 1989 season in Brazil with Nigel Mansell at the
wheel. This new technology allowed the driver to change
gears using steering wheel-mounted controls, and without
having to use a clutch pedal. Ferrari engineers explored the
potential of the F1 gearbox and automatic clutch in their GT
cars, and in 1992 the clutch was produced for the last six
months of the Mondial T. Fitted to just over 100 cars, it
demonstrated the potential of automatic control, with
greater 0 to 60 mph acceleration times than the manual
gear-change. In 1993 the final Mondial T prototype with
automatic clutch was also fitted with actuation for the
gearbox and steering wheel paddle controls, and Ferrari
decided to work on a fully fledged F1-type transmission
control. Modified and test-driven by Ferrari engineers, the
F1 gearbox was an immediate hit and readied for launch on
the F355, going to market in 1997 and receiving an extremely
warm welcome from Test Drivers and Ferrari Clients.
The F1 gearbox has seen subsequent improvements, including
changes to the shape and positioning of its shift paddles,
which are now larger and located in a fixed position on
Ferrari's latest GT models, and faster gear-changing.
Changing gear on the 430 Scuderia, for instance, takes just
60 milliseconds, as measured by the 'hole' in acceleration
during the change (intended as the overall time from
declutching and changing gear to releasing the clutch).
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